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CIP cleaning industry

Disinfecting and cleaning of EOW for the productive pipe and

(summary)The cleaning and disinfecting of EOW for the productive pipe ,reserve and beer bottle is prior for the that traditional way.Meanwhile,it also ought to low the disinfect and clean cost,and to shorten the clean and disinfect time, and to raise the productive efficiency and to release the carbon dioxide emission.this new type of disinfectant and disinfect and clean technology can be match with the present condition of unchanging productive equipment,which is the new vision”lowing cost,lowing emission”for the beer productive enterprise.
The key procedure is disinfecting and cleaning beer bottle,reserve and productive pipe.The internal and external quality directly influence the effectiveness of cleaning and disinfecting.
At present,beer productive way adopts the CIP,which circularly disinfect and clean the pipe and reserve by hot water and strong alkali chemical solution.In the course of CIP,the acidic chemical solution is nitric acidic solution which is the harmful substance.some accidents are caused by manipulator’s wrong doing that nitric solution mix into the food in pipe.Once that flows into the market,the company directly is in dilemma.moreover,It is dangerous for food and staff safeness that the toxin chemical substance is reserved and used by food company.It is the bad effect alike residue of NAOH and water film that Most companies disinfect and clean of beer bottle by strong alkali and high temperature.
That affects the appearance and changes the beer flavor.Meanwhile,the discharge of strong alkaline increase the cost of sewage disposal and energy consumption and so on.According to the two problems,can we find the detergent which can guarantee the disinfect&clean and non-toxin&non-harm to replace the high consumption of high tempertature and strong alkaline and strong acidic solution.Here is definitive that EOW is the best replace.
Ⅰ.the resume of EOWThe generating principle of EOW
1.More than 0.05%NACL in running water is electrolyzed by ion exchange membrane in electrolysis cell.Here is acidic water in positive electrode and alkali water in negative electrode.
2.The physical and chemical property of EOWEOW is the the environmental,transparent,non-irritated,non-toxic, high-effective and broad spectrum disinfectant.here is the physical and chemical index:
①PH value2.0-3.1
②ACC50-70ppm
③ORP〉+1100mv
④Residual chloride ion
⑤It can reduce the water in the condition of ray and over 40 degree.EOW is transparent and non-irritated and non-odored detergent. here is the physical and chemical index:
①PH value 11-12
②ORP:-870--840mv
3.The disinfect principle of EOWIn physique:it includes the oxidizing-reducing potential theory, electronic movement theory and electric conductivity theory and so on.the low PH value(2.0-3.0),and ORP〉 1100mv in EOW is beyond the microbe living scope and change the membrane potential of microbe cells leading to the strengthening cell permeability,destroying the cell metabolism,deposing the cell substance and killing the microbes.Chemical theory:the disinfecting contents including HCLO,hydrogen peroxide and OH base,besides low PH value and high ORP.It is interesting that active oxygen form of killing function of this components and neutral particle is identical. Many scientific experiments is verified in 1998 that the effective chlorine in EOW is the main element of killing microbes.
4.The disinfect property of EOWEOW has the property of board spectrum disinfect and rapidity of disinfect.Many researches shows that EOW not only kills the microbe generation,spore and virus and so on.The effect of disinfecting microbes from national center for disease control:
Microbe name Killing time Microbe name Killing time
Staphylococcus aureus 0.5 Hepatitis B surface antigen 0.5
Escherichia coli 0.5 Influenza H1N1virus 2.5
Dysentery bacillus 0.5 Candida albicans 2
Salmonella bacteria 0.5 Spores of bacillus subtilis 10
5.The EOW safenessAfter being verified by national center for disease control and scientist at home and broad,EOW is safe,nontoxic disinfectant,through the experiment alike acute oral toxicity,skin irritation,eye irritation,animal bone marrow cell micronucleus and cytotoxicity.
6.The friend environmental property of EOWThe EOW can reduce the water under the condition of light,air and above 40 degree.So,it has the non-residue,non-pollution property to release 10 discharge.
7.The cleaning mechanism of EOWEOW has many properties alike PH value(above 11)high ORP(above -800) small molecular mass,good penetration,strong reduction and strong decontamination ability which is supreme with the hot alkali in 80 degree.National ministry of health issues the 《technical specification for disinfect》2002 edition,《ministry of health industry standard》in 2009 and 《list of raw materials for use in food》 2009 edition,which have the basis for the disinfect in food industry.National ministry of health sanction the scope of
EOW product
①Disinfect hands
②Disinfect skin mucous membrane
③Disinfect tableware
④Disinfect fruits and vegetables
⑤Disinfect food productive pipe and equipment
⑥Disinfect the surface of object and surrounding
⑦Disinfect medical apparatus
Ⅱ.EOW is applied into the CIP technology in beer productive industry
At present,EOW applied into the CIP technology of reserve and productive pipe in beer productive industry is on the first line,which is the high-effective,non-toxic and friend environmental disinfectant.FDA in America has verified that could be legally used in the food and medical industry.COCA COLA in America designated bottling factory in the world, three of which in China install that and receive the better effect, to use EOW as the disinfectant in CIP technology.
Chinese beer association take the application of EOW as the technological innovation program recruited in one two five plan.We introduce the new conception(cooling infection)in the application of EOW technology,whose property is disinfecting and cleaning in the home temperature without any heat energy to reach the effect of whole disinfect.the blow are main properties:
①Killing the usual pathogen in broad spectrum, high-effective within 30 seconds.
②Drinking without any toxic side effect
③No irritation for the skin
④Reaching the clean productive requirement with zero discharge and friend environment.
⑤Economizing heat energy and releasing carbon emission
⑥Operation in low cost,only 0.018 yuan per liter
⑦Obviously shorten the CIP procedure time,only 1/3original time
⑧Enhance the productive efficiency 10%
⑨No transformation of equipment.
Industry Plan
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