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case
CIP cleaning industry

The Case of Electrolyzed oxidizing water in CIP technology

1.EOW applied into the CIP technology

(1)Equipment

According to the volume of alkaline and acidic water provided with clients,install a oxidizing potential water generator beside the CIP cleaning station.blow is the characteristic:

A:It is facile and convenient that installing the generator could not change the CIP equipment and facility.

B:EOW refuses the harmful chemicals into the factory.furthermore,it effectively refuse the pollution risk that harmful substances is towards the pipe and beverage equipment.And refuse to harm human body.

C:The medium which could be safely used is salt and water .

DInitiate to generate water to CIP before 4 hours.The alkaline water and acidic water separately are injected into the reserve.

(2)CIP procedure

A:Water cleaning 3 minutes

B:Alkaline water circular cleaning 10 minutes

C:Water cleaning2 minutes

D:Acidic water circular cleaning 10 minutes

Note:as the EOW reduces the running water,the place is disinfected by that could not cleaned by water avoiding from the second pollution.

2.The cost contrast analysis between EOW and CIP

(1)Time contrast in the two disinfect way

A:Disinfect technology of CIP cleaning

a:Water cleaning 5 minute

B:Hot alkali solution circulation(85 degree,concentration 5% and 30 minutes)

C:Water cleaning5 minutes.

d:Hot acidic solution circulation(85 degree,concentration 5% and 30 minutes)

e:Hot water cleaning(85 degree.5 minutes)

Note:time all:75 minutes/time

B:EOW disinfect in pipe cleaning

a:Water cleaning 3 minutes

b:Alkaline water circular cleaning 10 minutes

c:Water cleaning2 minutes

d:Acidic water circular cleaning 10 minutes

Note:time all:25 minutes/time

Summary:according to the over of disinfect for the pipe and reserve,every circle needs 25 minutes.But the traditional

CIP is 75 minutes.in another words,it could be less 50 minutes to use EOW as disinfectant.

2. R

The costs of two disinfect and cleaning

The traditional of cleaning and disinfecting cost

procegure items time(m) consumption price cost
water cleaning water consumption 5 2000 1.6 3.2
  water consumption 30 2000 1.6 3.2
hot alkali circulation hot consumption 30 286 100 28.6
  NAOH volume 30 3.72 1yuan/kg 3.75
hot acidic circulation hot consumption 30 286 100 2.86
  nitric acid 30 60 1.4yuan/kg 84
hot water cleaning hot consumptiom 5 286 100 2.86
  water consumption 5 2000 1.6 3.2
electrical consumption per time electrical fee 75 10kilowatt 0.58yuan/kilowatt 5.8
time spending 75min        
cost total         195.35
 

OEW disinfecting and cleaning cost

procedure item time consumption volume(T) price(yuan/T) cost(yuan)
wawter cleaning water consumption 3 2 1.6 3.2
alkali circulation water consumption 10 2 18 36
water cleaning water consumption 2 2 1.6 3.2
acidic water cleaning water consumption 10 3 18 36
time spending 25min        
total         78.4
 

Summary:the operation cost of first form is 195.35yuan.the operation cost of second from is 78.4 yuan which is the 40.14% of the traditional way about 45600yuan.

The carbon emission of traditional for CIP

cleaning way of carbon emission evaporation(kg/T) cocal consumption(kg) carbon ratio carbon emission(kg/time) carbon emission(kg/year)
traditional disinfect 858 807 2.493 2012 785
 

The carbon emission of EOW for CIP

cleaning way of carbon emission evaporation(kg/T) cocal consumption(kg) carbon ratio carbon emission(kg/time) carbon emission(kg/year)
traditional disinfect 21 8.4 2.493 21 8.2
 

Summary:the coal emission of EOW cleaning and disinfecting way is the 1.04% the traditional way.here is the contrast condition:

1.The cost of EOW disinfecting and cleaning can be economized by 116.95 only the 40% of the traditional.

2.The EOW can be shortened 50 minutes,which is the 33.33% of the traditional.It can enhance the productive efficiency 10%,if it disinfects and cleans by 8 hours.

3.As cooling disinfect economizes hot energy by useless of vapor,the coal emission is less 776.8 ton by the trade rate 46608 yuan.

4.EOW can reduce water after disinfecting and release the fee of pollution treatment.

Above all, disinfecting and cleaning of EOW has the obvious advantage of low indirect cost,high economical benefice and high social benefice.

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